The Making of Velux Skylights: A Journey from Design to Daylight
Velux skylights have become synonymous with bringing natural light into homes and offices, transforming spaces with their elegant and functional designs. But how are these skylights made? The process involves several meticulous stages, which ensures that the final product meets the high standards Velux is known for.
Concept and Design
The journey of a Velux skylight begins with a design phase. Engineers and designers collaborate to create models that are not only aesthetically pleasing but also efficient in terms of light capture, energy conservation, and durability. Advanced computer-aided design (CAD) software simulates various environmental conditions, ensuring the skylights will perform well under different weather patterns and angles of sunlight.
Material Selection
Velux skylights consist of a combination of high-quality glass, wood, and aluminum. The glass is a special low-emissivity (Low-E) coated glass, which improves thermal insulation and reduces UV radiation. The wooden frames are often sourced from sustainable forests, aligning with Velux’s commitment to environmental responsibility. Aluminum is used for its durability and resistance to weather conditions.
Manufacturing Process
Once the design finalizes and materials selected, the manufacturing process begins. This breaks down into several key steps:
1. Glass Cutting and Coating:
Large sheets of glass are precisely cut to size. The Low-E coating is then applied to the glass surface, enhancing its energy efficiency. This coating is crucial as it allows the skylight to let in ample daylight while minimizing heat loss during winter and heat gain during summer.
2. Frame Fabrication:
The wooden frames are meticulously crafted and treated to withstand moisture and temperature fluctuations. These frames are then assembled with the aluminum cladding, which provides an additional layer of protection against the elements.
3. Assembly:
The glass panes are carefully fitted into the frames. This step requires precision to ensure a perfect seal, preventing air and water leakage. The assembled skylight units undergo rigorous quality checks to ensure they meet Velux’s stringent standards.
Testing and Quality Control
Velux skylights are subjected to a series of tests to verify their performance. These tests simulate various weather conditions, including heavy rain, strong winds, and extreme temperatures. The goal is to ensure that each skylight can withstand the harshest conditions while maintaining its integrity and functionality. Any units that do not meet the standards are reworked or discarded.
Environmental Considerations
Velux is committed to sustainability, and this ethos is reflected in their manufacturing processes. They aim to minimize waste, recycle materials wherever possible, and reduce the carbon footprint of their production facilities. Velux also invests in research and development to create more energy-efficient products, further enhancing their sustainability credentials.
Installation and Aftercare
Once manufactured, Velux skylights are packaged securely and shipped to distributors and installers worldwide. Professional installation ensures that the skylights are fitted correctly, maximizing their performance and lifespan. Velux also offers a comprehensive aftercare service, providing customers with support and maintenance tips to keep their skylights in optimal condition.
Conclusion
The making of Velux skylights is a blend of cutting-edge technology, skilled craftsmanship, and a commitment to quality and sustainability. From the initial design phase to the final installation, each step is meticulously planned and executed to ensure that customers receive a product that brings natural light into their spaces efficiently and beautifully.
